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In this guide, we look at the different types of stainless steel rods and bars that are available, common sizes and shapes as well as their uses.
Round bar/rod
Flat/rectangular bar
Square Bar
Sized by diameter
Sized by thickness and width
Sized by either thickness or width
Hexagonal bar
T-Bar (or tee bar)
Channel (sometimes called u-channel)
Sized by thickness across the flat faces, rather than corner-to-corner
Commonly used in industry, machinery, commerce and equipment manufacture
Often used in equipment frames and braces, as well as enclosures and housings
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304 stainless steel
309 stainless steel
430 stainless steel
Denotes general-purpose austenitic alloy
Denotes high temperature-suitable stainless steel
Denotes ferritic stainless steel for use in food-grade applications
316/316L stainless steel
15-5 PH stainless steel
Denotes suitability for ‘316’ (chemical) applications, where the ‘L’ additionally indicates suitability for welding
Denotes precipitation-hardened (thus PH) stainless steel for use in valves, fittings and fasteners
Ferritic stainless steel
Austenitic stainless steel
- Chromium-based, typically with carbon content at under 0.1%
- Increased resistance to aggressive environmental conditions
- Increased resistance to stress corrosion cracking (SCC)
- More susceptible to intergranular corrosion
- Brittle at very low temperatures
- Most often used in fairly thin sheets or tubing, as welds aren’t especially tough
- Among the most common variant, used in a wide range of applications
- Weldable and formable, due to their chemical makeup of manganese, nickel and nitrogen
- Balances moderate strength, hardness (can’t be heat-treated but can be ‘work-hardened’), ductility and toughness
- Relatively vulnerable to SCC unless nickel content is increased
- Pitting and crevice corrosion resistance (CCR) can be enhanced with higher molybdenum content
Martensitic stainless steel
Duplex stainless steel
Precipitation hardening stainless steel
- Higher carbon levels than ferritic alloys, allowing for tempering (hardness treatment)
- Higher strength, but lower corrosion resistance than most other stainless types
- Not especially formable or weldable
- More often used in stainless steel rods, bars and other long products, as opposed to sheet materials
- A mixture of ferritic and austenitic types; stronger than either on its own
- Resistant to SCC
- More vulnerable to IGC at higher alloy grades
- Moderately formable
- More expensive by weight, but increased strength can allow for less material use in some applications (e.g. tubing)
- Can be manufactured to very high strengths with the addition of aluminium, niobium and copper
- Relatively machinable without significant distortion
- Can either be more or less corrosion resistant than other types, depending on additives, but higher resistance incurs considerably higher costs
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