Foam Inserts & Flight Case Foam


Foam inserts are foam shapes that are placed into cases and packaging to protect goods during transit and storage. They can also improve the overall quality of the product presentation. The inserts can be used with small delicate items or large bulky items, such as camera equipment in flight cases. The foam is cut to different shapes to make them suitable to support the items they are used with.
Foam Materials
Foam inserts are commonly manufactured from either polyurethane (PU) or polyethylene (PE). These materials are both lightweight and durable, offering the optimum amount of protection.
• PE foam is dense and long lasting, it is ideal for use with heavy objects and can absorb a moderate amount of shock.
• PU foam is softer and ideal for use with delicate and unevenly shaped objects as it has excellent shock absorption properties.
Foam Shapes
• Convoluted (egg crate) – A versatile foam used generally as lid foam because it is able to lightly secure in items in place and absorb shock well.
• Pick & pluck - Have pre-cut removable cubes to create a custom-sized space to fit items in snugly.
• Solid - Solid foam is appropriate for all packaging applications. It can be easily cut with a utility knife to make your own customised holes.
Foam Cutting Methods
• Die-Cut – Highly precise and creates smooth shapes for items to fill well. Foam cut in one motion using force.
• Knife Cut – Cut manually with a knife or by using a computer.
• Laser Cut – Excellent precision, able to achieve perfect 90 degree cut.
• Water Jet Cut – Fast and accurate cutting method. Ideal for complex or large inserts.
• Wire Cut - For deep and large inserts.

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Description Price Foam Shape Model Number Density Colour Dimensions Height Length Width For Use With
RS Stock No. 136-8892
BrandRS PRO
£3.00
Each
Units
Rectangular F2 Medium Black 390 x 290 x 16mm 16mm 390mm 290mm RS PRO ABS Stackable Tool Boxes
RS Stock No. 136-8891
BrandRS PRO
£4.38
Each
Units
Rectangular F1 Medium Black - - - - RS PRO ABS Stackable Tool Boxes