Foam Inserts & Flight Case Foam


Foam inserts are foam shapes that are placed into cases and packaging to protect goods during transit and storage. They can also improve the overall quality of the product presentation. The inserts can be used with small delicate items or large bulky items, such as camera equipment in flight cases. The foam is cut to different shapes to make them suitable to support the items they are used with.
Foam Materials
Foam inserts are commonly manufactured from either polyurethane (PU) or polyethylene (PE). These materials are both lightweight and durable, offering the optimum amount of protection.
• PE foam is dense and long lasting, it is ideal for use with heavy objects and can absorb a moderate amount of shock.
• PU foam is softer and ideal for use with delicate and unevenly shaped objects as it has excellent shock absorption properties.
Foam Shapes
• Convoluted (egg crate) – A versatile foam used generally as lid foam because it is able to lightly secure in items in place and absorb shock well.
• Pick & pluck - Have pre-cut removable cubes to create a custom-sized space to fit items in snugly.
• Solid - Solid foam is appropriate for all packaging applications. It can be easily cut with a utility knife to make your own customised holes.
Foam Cutting Methods
• Die-Cut – Highly precise and creates smooth shapes for items to fill well. Foam cut in one motion using force.
• Knife Cut – Cut manually with a knife or by using a computer.
• Laser Cut – Excellent precision, able to achieve perfect 90 degree cut.
• Water Jet Cut – Fast and accurate cutting method. Ideal for complex or large inserts.
• Wire Cut - For deep and large inserts.

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Description Price Foam Shape Model Number Density Colour Dimensions Height Length Width For Use With
RS Stock No. 136-8892
BrandRS PRO
£3.00
Each
Units
Rectangular F2 Medium Black 390 x 290 x 16mm 16mm 390mm 290mm RS PRO ABS Stackable Tool Boxes
RS Stock No. 136-8891
BrandRS PRO
£4.38
Each
Units
Rectangular F1 Medium Black - - - - RS PRO ABS Stackable Tool Boxes
RS Stock No. 111-1045
Mfr. Part No.IM2050-FOAM
BrandPeli
£21.39
Each
Units
Egg Crate iM2050 Medium Grey 241 x 190 x 108mm 108mm 241mm 190mm iM2050 Storm Case
RS Stock No. 111-1047
Mfr. Part No.IM2075-FOAM
BrandPeli
£26.24
Each
Units
Egg Crate iM2075 Medium Grey 241 x 190 x 184mm 184mm 241mm 190mm iM2075 Storm Case
RS Stock No. 781-1646
Mfr. Part No.40736
BrandZarges
£77.59
Each
Units
Rectangular K470 Medium Grey 750 x 550 x 220mm 220mm 750mm 550mm K470 Case Model 40849
RS Stock No. 781-1642
Mfr. Part No.40735
BrandZarges
£43.82
Each
Units
Rectangular K470 Medium Grey 550 x 350 x 220mm 220mm 550mm 350mm Eurobox Case Model 40701, K470 Case Model 40568
RS Stock No. 111-1060
Mfr. Part No.IM2370-FOAM
BrandPeli
£29.87
Each
Units
Egg Crate iM2370 Medium Grey 462 x 307 x 132mm 132mm 462mm 307mm iM2370 Storm Case
RS Stock No. 111-1084
Mfr. Part No.IM3075-FOAM
BrandPeli
£161.26
Each
Units
Egg Crate iM3075 Medium Grey 757 x 528 x 452mm 452mm 757mm 528mm iM3075 Storm Case
RS Stock No. 111-1067
Mfr. Part No.IM2435-FOAM
BrandPeli
£30.28
Each
Units
Egg Crate iM2435 Medium Grey 444 x 165 x 394mm 394mm 444mm 165mm iM2435 Storm Case
RS Stock No. 111-1054
Mfr. Part No.IM2300-FOAM
BrandPeli
£48.47
Each
Units
Egg Crate iM2300 Medium Grey 432 x 297 x 157mm 157mm 432mm 297mm iM2300 Storm Case
RS Stock No. 111-1081
Mfr. Part No.IM2950-FOAM
BrandPeli
£111.53
Each
Units
Egg Crate iM2950 Medium Grey 736 x 457 x 267mm 267mm 736mm 457mm iM2950 Storm Case
RS Stock No. 111-1089
Mfr. Part No.IM3300-FOAM
BrandPeli
£94.55
Each
Units
Egg Crate iM3300 Medium Grey 1282 x 355 x 152mm 152mm 1282mm 355mm iM3300 Storm Case
RS Stock No. 111-1087
Mfr. Part No.IM2720-FOAM
BrandPeli
£106.28
Each
Units
Egg Crate iM2720 Medium Grey 559 x 432 x 254mm 254mm 559mm 432mm iM2720 Storm Case
RS Stock No. 111-1073
Mfr. Part No.IM2500-FOAM
BrandPeli
£43.62
Each
Units
Egg Crate iM2500 Medium Grey 520 x 292 x 183mm 183mm 520mm 292mm iM2500 Storm Case
RS Stock No. 781-1674
Mfr. Part No.43877
BrandZarges
£101.91
Each
Units
Rectangular K470 High Black 750 x 550 x 380mm 380mm 750mm 550mm K450 Case Model 40725, K470 Case Model 40565
RS Stock No. 111-1077
Mfr. Part No.IM2750-FOAM
BrandPeli
£107.09
Each
Units
Egg Crate iM2750 Medium Grey 559 x 432 x 322mm 322mm 559mm 432mm iM2750 Storm Case
RS Stock No. 111-1058
Mfr. Part No.IM2306-FOAM
BrandPeli
£34.32
Each
Units
Egg Crate iM2306 Medium Grey 432 x 160 x 157mm 157mm 432mm 160mm iM2306 Storm Case
RS Stock No. 111-1049
Mfr. Part No.IM2100-FOAM
BrandPeli
£32.30
Each
Units
Egg Crate iM2100 Medium Grey 330 x 234 x 152mm 152mm 330mm 234mm iM2100 Storm Case
RS Stock No. 111-1064
Mfr. Part No.IM2400-FOAM
BrandPeli
£61.81
Each
Units
Egg Crate iM2400 Medium Grey 457 x 330 x 170mm 170mm 457mm 330mm iM2400 Storm Case
RS Stock No. 111-1070
Mfr. Part No.IM2450-FOAM
BrandPeli
£63.83
Each
Units
Egg Crate iM2450 Medium Grey 457 x 330 x 213mm 213mm 457mm 330mm iM2450 Storm Case
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